Product Description
Product Description
| Material: | 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
| Process: | The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products. |
| Heat Treatmente: | Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials. |
| Testing Equipment | Rockwell hardness tester 500RA,
Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
| Certification | 0.1-90 kg |
| Casting Size: | Max linear size: 1200 mm, Max diameter size: 600 mm |
| Machining tolerace: | GB/T19001-2016/ISO9001:2015 |
| Machining surface roughness: | Ra0.8 ~ 6.3 um |
| Material standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
| Usage: | Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc |
| Quality control: | 100% inspection before packing |
| Manufacture Standard | 5-8 Grade ISO1328-1997. |
Company Profile
SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CHINAMFG parts and forging parts. These casting and forging parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.
SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.
Gear including planetary gear, spiral gear, bevel gear, spiral bevel gear, helical gear, spur gear, helical spur gear, conical gear, CHINAMFG pinion gear, conical CHINAMFG and bevel gear, worm gear and shaft, we can make standard thickness gear 1 to 8 Module, 1M12, 2M20, 2.5M25, 3M30, 4M40, 5M50, 6M60, 8M80. Non-standard thickness 2 to 8 Module: 2M16, 2.5M20, 3M20, 4M30, 4M35, 5M40, 5M30, 6M40, 6M50, 8M60. We can also make customized gear according to your drawing or sample.
Sprocket including simplex sprocket, duplex sprocket, triplex sprocket, and has 45 steel finished hole sprocket, 06B 06C 08A 08B 08C 10A 12A 16A 24A sprocket and so on.We can also make customized gear according to your drawing or sample too.
Welcome you come to visit us for customized various types of non-standard gear, sprocket synchronous wheel, helical gear, bevel gear, shaft, worm gear and other products with the lowest quality!
Application Field
Testing Ability
| Dimensional | Non-Destructive Tests(N.D.T.) | Chemical & Mechanical |
| Surface Roughness Test | Dye Penetrant | Chemical analysis |
| Microscopic Measurement | Radiography (RT) | Metallography |
| 3D ScHangZhou | Magnetic Particle (MT) | Tensile Strength |
| CMM | Ultra-Sonic (UT) | Yield Strength |
| Impact Test | Hardness Test | Elongation Rate |
| Shrinkage Rate |
FAQ
Q1:Are you manufactory or trade company?
A1:We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .
Q2: How could I get a free quotation?
A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!
Q3:How to control quality?
A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.
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| Standard Or Nonstandard: | Nonstandard |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Rolling Sprocket |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do you ensure proper tensioning of a motor chain?
To ensure proper tensioning of a motor chain, the following steps can be followed:
1. Consult Manufacturer Guidelines:
Refer to the manufacturer’s guidelines and specifications for the specific motor chain being used. They often provide recommended tensioning values and procedures.
2. Check Initial Tension:
Ensure that the initial tension of the motor chain is set correctly during installation. This involves adjusting the tension to the manufacturer’s specifications based on the chain length and type.
3. Measure Deflection:
Measure the chain’s deflection to determine if it is within the recommended range. Deflection refers to the amount of vertical movement the chain has when pressure is applied at a specific point.
4. Use Tensioning Tools:
Utilize appropriate tensioning tools to adjust the tension of the motor chain accurately. These tools can help ensure consistent and accurate tensioning across the entire length of the chain.
5. Check Alignment:
Ensure that the motor chain is properly aligned with the sprockets and pulleys it interacts with. Misalignment can cause uneven tension distribution and lead to premature wear and potential failure.
6. Regular Inspection:
Regularly inspect the motor chain for any signs of excessive wear, stretching, or elongation. If any issues are identified, take appropriate action such as adjusting the tension or replacing the chain.
It is important to note that the proper tensioning of a motor chain is crucial for its reliable operation. Improper tension can lead to premature wear, increased noise, and reduced efficiency. Always follow the manufacturer’s recommendations and consult with experienced professionals if necessary.
Can a motor chain handle heavy loads?
Yes, motor chains are designed to handle heavy loads in various applications. Here are some factors to consider:
1. Chain Strength: Motor chains are available in different strength ratings, typically measured in terms of their maximum allowable tension or breaking strength. It is important to select a motor chain with a strength rating suitable for the anticipated loads in your application. Chains with higher strength ratings can handle heavier loads.
2. Chain Material: Motor chains are commonly made from high-strength steel or alloy materials that provide excellent durability and load-bearing capacity. The choice of material depends on the specific application requirements, including the expected load, environmental conditions, and any regulatory standards.
3. Chain Design: Motor chains designed for heavy-load applications often have robust construction features to enhance their load-carrying capabilities. These may include larger pitch sizes, thicker plates, hardened components, and precision manufacturing. The design ensures that the chain can withstand the forces and stresses associated with heavy loads.
4. Lubrication: Proper lubrication is essential for motor chains handling heavy loads. It helps reduce friction and wear, ensuring smooth operation and extending the chain’s service life. Adequate lubrication also prevents overheating and corrosion, which can negatively impact the chain’s load-carrying capacity.
5. Sprocket Design: The sprockets that engage with the motor chain also play a crucial role in handling heavy loads. Sprockets should be designed to evenly distribute the load across the chain and provide reliable engagement. Robust and properly sized sprockets ensure that the chain can effectively transmit the heavy loads without excessive wear or failure.
When considering a motor chain for heavy-load applications, it is important to consult the manufacturer’s specifications and guidelines. They can provide detailed information on the chain’s load-carrying capacity, including factors such as tensile strength, working load limits, and recommended safety factors. Proper chain selection, regular maintenance, and adherence to load limitations are key to ensuring safe and efficient operation under heavy loads.
How do you select the right motor chain for a specific motor?
When selecting a motor chain for a specific motor, there are several factors to consider. Here is a step-by-step guide:
1. Determine the motor specifications: Start by understanding the motor’s power rating, speed, and torque requirements. This information will help you choose a motor chain that can handle the motor’s power output and torque demands.
2. Identify the application requirements: Consider the specific application in which the motor will be used. Determine if the motor will be subjected to high loads, high speeds, or harsh environmental conditions. This will help you select a motor chain that is suitable for the application’s demands.
3. Determine the chain type: Motor chains come in various types, including roller chains, silent chains, bush chains, and more. Each chain type has its own characteristics and performance capabilities. Select a chain type that aligns with the requirements of the motor and application.
4. Calculate the chain size: Determine the required chain size based on the motor’s power and torque requirements. Consider factors such as pitch size, roller diameter, and number of chain links. Manufacturers typically provide chain size charts or calculation tools to assist in selecting the right chain size.
5. Consider the environmental factors: Take into account the environmental conditions in which the motor will operate. If the motor is exposed to moisture, chemicals, high temperatures, or other harsh elements, choose a motor chain with appropriate corrosion resistance, temperature resistance, and durability.
6. Consult manufacturer recommendations: Consult the motor manufacturer’s recommendations or specifications to identify any specific requirements or restrictions for motor chains. They may provide guidance on compatible chain types, lubrication requirements, and maintenance recommendations.
7. Evaluate cost and availability: Consider the cost and availability of the selected motor chain. Evaluate factors such as initial cost, maintenance requirements, and the availability of spare parts or replacements.
By considering these factors and conducting thorough research, you can select the right motor chain that matches the motor’s specifications, application requirements, and environmental conditions. It is recommended to consult with motor and chain manufacturers or industry experts for further guidance and assistance.
editor by CX 2024-04-24
