Tension Leveler for Straightening Stainless Steel Coil

 

I.CZPT parameters and configuration directions
one. CZPT parameters

Applicable material: chilly rolled strip, galvanized sheet, stainless metal

Substance quality: regular metal coil

The strength of the material   бb≤345 N/mm2,бs≤490 N/mm2

Material thickness: .three ~ 1.two mm

Content width: 500 ~ 1500mm

Coil diameter: diameter 480–610mm

Coil diameter: ≤ф1500mm

Coil bodyweight:         ≤10T

two. Solution parameters

Shearing precision:    ≤±0.5 mm/2000mm

Leveling accuracy    ≤±0.5mm/m2

Pile duration:          1000-5000mm

Diagonal :           ≤±0.5 mm/2000mm

Shear length:        1000-5000mm

three. other parameters

electricity offer: 380V/50Hz/3Ph

maximum feeding velocity: sixty m/min

chopping frequency: twenty-30 Zhang /min (with 2000mm prolonged sheet rely)

manufacturing line covers an region of about 23m * width 4.5m

II. Device composition
The device configuration is primarily composed

hydraulic feeding trolley

Cantilever uncoiling equipment

13 roll leveling device

Storage buffer pit (user’s own)

Rectifying device

The roller servo feeding machine

The new electric shears

Conveyer belt

Pneumatic feeding stacking system

Servo electrical management system

CZPT system

pneumatic system (gasoline resource user owned)

III. Machine composition details:
one. CZPT feeding trolley
Employed to place materials roll. The roll put on sleeve positioning in stand.

one.1 technical parameters:

CZPT capacity:      10 tons

Motion speed: 7 m/min

Mobile motor energy: 1.5 KW

Working strain: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the walking chassis and the V type lifting frame.

CZPT lifting mechanism

Motor travel method with a speed reducer

Xihu (Westsee) Distriktbahn

V type support system

1.three homes: the material trolley for feeding. It sat on the two metal rails, by the motor by means of a speed reducer and a chain transmission, driving wheel shaft carrying a roll of material to the axial direction of motion of cantilever unwinding feeding, entered into the main placement of the shaft, the trolley for supporting the table best is composed of a cylinder driving the materials roll centre of the interior hole of the line rose to unwinding movement axis position, trolley down and from main shaft of at exit to the subsequent charging position.

2. The cantilever enlargement uncoiler: coiling rigidity in uncoiler reel.
two.one CZPT parameter:

CZPT potential: 10 tons ten tons

The main shaft up shrinking: fifty mm (Φ480~Φ610mm)

Primary motor electricity: two.two kw

Cylinder doing work pressure: about 12MPa.

two.2 Material stand device is made up of a core shaft, a base and a transmission method

body

the main shaft and its framework

motor generate system

clutch device

auxiliary support

two.3 Performance: the core shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are related with the rotating cylinder. The travel shaft rotates in reverse course, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In order to increase the rigidity of the core shaft, the uncoiler is outfitted with auxiliary assistance the auxiliary support is driven by hydraulic cylinder.
The main shaft plate can be put in to satisfy various demands of coil diameter dimensions

3 Roller leveling device:
three.1 technical parameters:

The number of flat rollers: thirteen (including a pair of rollers)

Leveling roller diameter: 85 mm

Leveling roll width: 1500 mm

Leveling roller content: 45#

Leveling roller hardness: a lot more than HRC50 – 55 (grinding chrome plated)

Principal motor energy: seven.5kw

3.2 Component:

AC motor,reducer

frame

3.three Overall performance: This equipment is composed of 1 sets of roller and eleven roller, motor speed reducer and bracket base. Roller leading roller six, reduced roller 7. Leveling machine and set in a rigid slider, slider, respectively, by two pairs of screw pair push the lifting and tilting, to alter the leveling hole and leveling angle, namely: perform roll forming harmonic attenuation of straightening and enhance the leveling top quality sheet. Leveling machine function roll for initiative, the transmission buy: motor driven gear reducer, will be transferring energy to a leveling roller.
Leveling roller is the important portion of the device, which is controlled by stringent procedure.

4. Storage buffer pit (user’s personal) 

five. Correction unit: fixed sheet, stop deviation.
Middle assortment: five hundred ~ 1500mm
Performance: employed for feeding on the material to ensure the precision of the diagonal shear. Guide adjusting screw, the baffle and the route of the plate width, in purchase to adapt to the diverse width correction sheet

six. The roller servo feeding machine: 
the structure of the roller, the roller diameter 115mm, guide screw adjustment. On the surface area of the roller to deal with glue, increase the friction drive, the gravitational pressure.

parts: frame, work roll, servo motor.

function: for boards into the flat shears, and exact manage of chopping size. Perform roll guide screw adjustment handle, roller floor hanging rubber processing, increased friction.

motor: servo 5.5KW

seven. Shears: Q11-three*1600 electric powered shears. Used for exact cutting of plate following leveling.

eight. CZPT belt:
8.one.CZPT parameter:

Motor electrical power two.2kw

The conveying pace is significantly less than 60 m/min

CZPT belt size 3000 mm

8.2 Element:

flat belt, rack

motor travel technique

eight.three properties: shear plate shearing device beneath the 1st tumble in the impartial transmission belt, flat belt and the plate conveyor to stamp substance.

9. Pneumatic material stacking gadget: 

Is composed of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning system, composition, palletizing size 1000-3000mm. its function is reducing the sheet stacking, by a cycloid pin wheel reducer travel, can transfer CZPT and backward, and can according to person requirements, the sheet stacking automated collectively.
Blanking platform with lifting system, practical stacking. CZPT action, duration 3000mm.

ten. Servo electrical system:
By the electricity distribution cabinet and the running desk:
Overall performance: electrical power needs: 380V + 10%, 50Hz + 5%, three section AC.
The unit of electrical method (in conditions of the layout of the composition of the external) is mostly composed of a control station, junction box and the detecting element and executive aspects. The servo manage technique, automated speed, gradual velocity, brake, shearing methods, practical operation (terminal to the perimeter from the need side, the ego), and touch monitor centralized management procedure.
The major electrical parts choice of CHINT, servo motor selection of domestic effectively-recognized brands.
Connection amongst gear and power line is accountable for the user.

eleven. CZPT program:

The program adopts integrated pump, valve block set up in the tank and dispersed bed.
The principal hydraulic valve merchandise howard.
Rated doing work stress of hydraulic program 16MPa.
CZPT oil consumer owned.

12. Pneumatic and lubrication system:

Pneumatic program stress .six MPa

Gas technique wants 800 liters / min

ZheJiang Yadeke pneumatic parts assortment of products, largely for the use of stack feeding gadget.

The gear box or the speed reducer is lubricated by oil tank.

Gas resource person owned

13. Other recommendations:
13.one Creation line tools spray paint dry paint. If customers have unique specifications for the gear to give the shade tone, or creating.
13.2 Basis construction, set up and debugging of embedded components and the usage of drinking water, oil, fuel and electric power by the person dependable
13.three the gas resource of the complete set of tools is geared up with the consumer.
13.4 installation and commissioning is completed, the two sides need to have to manage the handover techniques, not for the acceptance of the handover processes and set into use, that is, the two sides agreed to settle for certified. 
thirteen.5 other matters of negotiation.

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LINAN XINRAN Solar Gear CO., LTD
No.702 Xihu (West Lake) Dis. Constructing, Wanma Road, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
[W]: 
Ms. Julia Yan
[M]: () 18668118322