Manual-Automatic Flatbed Die Cutting and Creasing Machine

Specifikationer:

Design	Anordning	QMY1två00 (SZ1200)	QMY1300 (SZ1300)	QMY1500 (SZ1500)
Max. Paper Size	mm	1200*780	1300X960	1500X1100
Min. Paper Dimension	mm	350*350	400X410	500X400
Max. Die-reducing Dimensions	mm	1180*760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Working Pressure	T	300	trehundra	300
Cardboard sheet thickness	gsm	250-800	250-800	250-800
Corrugate sheet Thickness	mm	1-seven	1-seven	1-7
Die-cutting Precision	mm	±0.5	±0.5	±0.five
Complete Power	KW	22.5	22.five	27.five
Whole Weight	kg	13500	15000	18000
Overall Dimension	mm	700040002250	775041002245	840046002245

. Features of the device:
Primary Functions:

The Bobst type reduce construction can make the chopping system motion like a scissor, it will comprehend a full and less difficult minimize.
Principal worm equipment makes use of alloy copper content, after the skilled operator’s manual scraping remedy and stringent regular testing, it can assures the driving elements ten many years life.
The major chains undertake imported British Renold brand, the variances of ten chains are significantly less than .2mm.
The join amongst equipment box and driving shaft adopts sleeve and pin structure making certain a robust link.
- Speed:

The machine adopts frequency controller to accomplish stepless pace acceleration which can get to to 5000 moments for each hour. During true production, it can normally operate at 3600 to 4200 moments for every hour according to the high quality of the board. If the quality of the paper is excellent, a excellent operator even can function the machine at highest pace.

Safety:

As it is shown in the photograph of the equipment, the equipment adopts automatic paper feeding approach which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also accomplished exterior of the die-cutting portion with sensors and detectors at die-slicing element to make sure that the machine can not be began when the die-reducing plate is at adjustment status.

In addition to the sensors at die-chopping portion, there are sensor or approach switches at window component to make the whole equipment at monitoring standing to ensure its protection.

Procedure ease:

There is Male-machine interface set up in the control panel which will demonstrates the basic safety standing of the machine as properly as malfunctions to aid the operator. Digicam is also put in in front of the operator for him/her to keep track of the operation status at the delivery component.

Principal Buildings and Essential Substance Utilised

4 Primary Massive Elements:

They are: base station, transferring platform, higher platform and device wall. The base station is created of grey cast iron -HT 200 the transferring system is ductile iron – QT forty two-ten and the equipment wall is high quality A3 metal.

Main Push:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a transferring established to guarantee stable pressure out put of not considerably less than 300 tons.

The material for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.

The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

Die-reducing and Creasing Portion:

The generate is transferred through crank rod to pendulum which will carry the relocating system to move up and down to attain die-reduce and creasing objective.

The pendulum is produced of substantial good quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automated die-reducing and creasing device. In contrast with automatic die-slicing and creasing machine which is used for cardboard die-reducing, this sort of automated die-slicing and creasing device is mostly utilised for corrugated board which wants much less force for die-reducing, in this circumstance really some producers have produced more compact width on the pendulum and smaller diameter on the pendulum shaft. We keep broader pendulum and bigger diameter on its shaft to make our machine final for a for a longer time existence.
The die-slicing plate employs 7 mm seventy five Crl plate which has more hardness and life span than the manganese plate.

Board Conveying:

It adopts three-cam intermittent positioning unit to guarantee the boarding conveying correct and stable.

The device makes use of gripper bar kind with 12A extended joints chain which is much less in excess weight and less shock to the intermittent device underneath the precondition to make certain the toughness of the chain. The manufacturer of the chain is Renold U.K with large exact and quality. .

The Gripper bar adopts aviation aluminum with three bridge type- light in fat and substantial in toughness.

CZPT Element

The electrical areas are designed and assembled according to the CZPTpean CE common and utilizes globe vast recognized brand name merchandise.

Installation of Die

The die mounting and dismounting adopts side withdrawing ways which time preserving and easy for procedure.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is easy, convenient and dependable.

Special Characters of Our Device:

Clever And Unique Front Lay Style:

In comparison with the card board sheet, the corrugated board has much more power. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the entrance lay reaches to its maximum situation.

CZPTly the producers will set up sensors on this component to cease the device when the paper is fed abnormally to the entrance lay. However, when the device is working at the high speed, the inertia will bring the machine to run for a while to make the front lay to its highest point and then also hurt the front lay and the gripper bar.

Our particular design and style is that when the irregular board feeding transpires and being detected, the entrance lay can never reaches to its optimum stage which helps make cost-free from front lay and gripper bar damages since of abnormal paper feeding.

As it is our unique design and style, so there is no photo to be shown below.

Auto-Handbook Switching Method

The Feeding method for this variety of machine can do automobile and handbook. When the sheet shape is good, you can use vehicle-perform. When the shape of the sheet is not very good, you can use manual purpose and do sheet feeding manually.

When the sheet is not very good in condition,, you can open the rear beam and raise up the feeder to do manual feeding.

Configurations:

Namn	Manufacturer and Origin	Remarks
CZPT	SKF Swiss	Important portion
CZPT	IKO Japan or HangCZPT, China	Not crucial part
Kedja	Renold U.K	Primary Chain ( Discrepancy of less than .two mm for for every ten chains of device chain duration)
Kedja	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Photograph CZPT Change	Fotek ZheJiang
Stabilizer	MEANCZPT ZheJiang
Variator	Delta ZheJiang
Main Motor	Siemens	Joint Undertaking
PLC	Delta, ZheJiang
Man-equipment Interface	Delta
Pneumatic Components	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and delivery	CPG ZheJiang