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Forging Carbon Steel Girth Gear

Forging Carbon Steel Girth Gear 
 

 

 

Casting & forging ability
CITICHL is the casting & forging center in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so on. We can pour 350t liquid metal a single time and yields more than 200,000t of  high good quality liquid metal and can make the high good quality metal of far more than 260 steel grades these kinds of as carbon steel, structural alloy steel and the structural steel, refractory metal and stainless metal of specific requirement. The highest excess weight of casting, gray casting, graphite forged iron and non-ferrous casting is 200t, 30t, 20t and 205t independently. 
 
The business is the forging centre in central-south China. It is extremely strong in forging. The one totally free forging is 100t(max bodyweight). We can roll rings of diverse sections of carbon steel, alloy steel, higher temperature alloy and non-ferrous alloys these kinds of as copper alloy, aluminum alloy and titanium alloy. The optimum diameter is 5.5m and solitary piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Raw two hundred/a hundred and sixty-5000/750 huge-dimensions ring mill of substantial precision in Asia created in WAGNER, Germany.
 
Warmth remedy ability
The organization is the heat therapy foundation in national machinery trade in central and south China, possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,four.5×18m automated managed car variety warmth remedy furnace team. We can source the quenched and tempered element above 45t, the carburizedand quenched gear and pinion under 20t, shaft≤5.7m in duration and the induced girth ring diameter≤5m

Our girth gears Features
Modyul Nagkalainlain: ten Module to 70 Module.
Diametro : Min 800mm to16000 mm.
Tambok : Max 120 MT single piece.
3 different types: Fabricated steel – forged ring – rolled plate
CZPTs/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth equipment slicing equipment
Φ16m CNC hobbing Equipment
Φ12m Equipment slicing device (Switzerland)
Φ10m hobbing machine (Germany)
Φ4m CNC substantial speed hobbing device (Germany)
Φ1.6m Horizontal CNC hobbing device (Germany)
Φ5m CNC profile equipment grinding machine (Germany)
Φ2.8m CNC Profile equipment grinding equipment (Germany)
Φ1.25m CNC Profile equipment grinding device (Germany)
Φ1m CNC Profile gear grinding device (Germany)

Specifications of Mga gamit :

Dili. Mga baligya Deskripsyon
usa Diametro ≤15m
duha Modyul ≤45
tulo Materyal Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel
4 Structure From Built-in, Half to Half, Four Pieces and More Pieces
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering
unom Tooth Form Annular Gear, Outer Gear Ring
7 CZPT ISO, EN, DIN, AISI, ASTM, JIS, IS, GB

Inspection and Test Outline of Girth Gear:

Dili. Produkto Inspection Area Acceptance Criteria Inspection Stage Mga Sertipiko
1 Chemical
Composition
Sampol Material Requirement When Smelting
After Heat Treatment
Chemical Composition
Report
duha Mekanikal
Properties
Sample(Test Bar on the Gear Body) CZPT Requirement After Heat Treatment Mechanical Properties
Report
3 Heat
Treatment method
Whole Body Manufacturing CZPT During Heat Treatment Heat Treatment Report
Curves of Heat
Therapy
4 Katig-a
Check
Tooth Surface, 3 Points Per 90° CZPT Requirement After Heat Treatment Hardness Teat Report
After Semi Finish
Pagmakina
5 Dimensyon
Inspeksyon
Whole Body Drawing After Semi Finish

Pagmakina
Dimension Inspection
Report
Finish Machining
6 Magnetic Power Test (MT) Tooth Surface Agreed CZPT After Finish Gear
Hobbing
MT  Report
pito UT Spokes Parts Agreed CZPT After Rough Machining UT Report
After Welded
After Semi Finish
Pagmakina
8 PT Defect Area No Defect Indicated After Digging
After Welded
PT CZPTrd
siyam Mark Inspection Whole Body Manufacturing CZPT Final Inspection Images
napulo Panagway
Inspeksyon
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
11 Anti-rust
Inspeksyon
Whole Body Agreed Anti-rust Agent Before Packing Pictures
12 Pagputos
Inspeksyon
Whole Body Agreed Packing Form During Packing Pictures

Facilities For Manufacturing Gear ring:

Dili. Mga baligya Deskripsyon
1 Smelting & Casting Capability
40t ,50t, 80t Series AC CZPT Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC CZPTal Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
CZPT-frequency and CZPT-position Quenching Lathe of Pinion Shaft
4 Machining Capability one. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC CZPT-column Vertical Lathe
10m CNC CZPT-column Vertical Lathe
10m CNC Single-column Vertical Lathe
six.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe
two. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. CZPTed High-precision Gear Grinding Machines
.8m~three.5m CNC Molding Gear Grinding Machines
four. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

Mga Kanunayng Pangutana
Q: How about the top quality of your goods?
A: Our machines are made strictly in accordance to nationwide and worldwide requirements, and we just take a check on each equipment prior to shipping and delivery.
 
 
Q: How about the price tag?
A: We are manufactory, and we can give you lower cost than individuals trade businesses. Besides, buyers from Produced in China can get a price cut.
 
Q: Do you offer after-sale services?
A: Yes. The guarantee interval of our machines is one yr, and we have a professional after-sale crew to promptly and completely remedy your issues.
 
Q: Do you supply gear procedure instruction?
A: Yes. We can send out expert engineers to the operating internet site for equipment set up, adjustment, and procedure coaching. All of our engineers have passports.
 
 

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